Laser · Quartz · Automation

Cut and polish quartz tube in about ten seconds.

A laser based quartz tube cutting and polishing machine that cuts diameters from 14mm to 60mm without programming changes — and produces a seamless edge with no burrs or blemishes.

Tube diameter

14mm – 60mm

Cut rate

~10 sec per cut

Laser

100 watt CO₂

Lead time

~12 weeks

The system

Quartz Cutter System

Operators working at the Quartz Tube Cutter machine
Total integrated system for maximum precision and quality
Laser head cutting several quartz tubes at once
Multiple parts simultaneously delivers premium results and quick production
Close-up of a finished quartz tube end cut
Each cut produces a seemless edge with no burrs or blemishes

Introducing a Better Way

Applied Light offers a laser based quartz tube cutting and polishing machine. The equipment is easy to use and produces cut and polished parts at a rate of approximately ten seconds per cut. (Tube diameter does change the cut rate.) The basic machine will cut tube diameters from 14mm to 60mm, all without programming changes.

Our goal is to make equipment that is easy to use and intuitive. Your operator sets the tube length fence, selects a diameter, puts stock material into the machine, and starts it. The included full length linear electronic scale with readout makes setup fast and accurate.

Machines presently in the field are processing both Ti filled and unfilled quartz product. The machines allow a single operator to accurately make high quality cut and polished pieces much faster than with traditional methods.

This is a Class IV laser product. (Class IV indicates that unprotected exposure to a laser beam could occur). We have carefully designed the cutting zone to absolutely minimize exposure to the laser beam itself. The machine features a special housing to direct the intense beam through a gas nozzle onto the quartz tubes. This housing occludes the beam from people while cutting and fire polishing your tubes.

Take Advantage of Laser Precision

Exhaust ports are designed to remove debris, and the cut style is chosen to suit the part.

01 — Thru-Cutting

  • 0.5mm to 1.0mm wall thickness typical
  • Tube variations will result in occasional nearly-thru cuts

02 — Nearly-Thru Cutting

  • Snap the part when completed
  • Keep all debris from inside
  • Prevents the inner lip from rounding

03 — Scoring only

Available, though not typical.

Maximums and Minimums

Diameter range
14mm – 60mm. A smaller tubing size version is available, and the machine detects diameter automatically.
Tube lengths
Typical factory tube lengths 1650mm – 1725mm. Square and polish ends of full length tubes, or harvest short tubes easily from factory lengths.
Part variation
Out of round tubes are tracked with the floating focus head. Tolerates tubes that are not straight, tube diameter that is not constant, and minor tube-to-tube differences.

Service and Integration

01 — Hardware delivered

  • Class IV workstation set up by Applied Light
  • 100 watt CO2 laser
  • Chiller for the laser
  • All motors and optics
  • Maintenance supplies
  • Documentation

02 — Delivery

Each machine is made to order and requires approximately 12 weeks.

03 — Installation and integration

Your equipment is installed by Applied Light, set up and operated in your facility, and then your personnel are trained for up to two days.

  • Electrical Service for Single Point Electrical hookup
  • Four (4) inch Connection for venting
  • Quick disconnect for facility compressed air

Ready to talk through your tube sizes?

Tell us your diameters, lengths and volumes and we will scope a machine.